{"id":18516,"date":"2022-03-20T08:00:00","date_gmt":"2022-03-20T00:00:00","guid":{"rendered":"https:\/\/orange-autoparts.com\/?p=18516"},"modified":"2022-03-25T21:43:03","modified_gmt":"2022-03-25T13:43:03","slug":"how-to-produce-ignition-coils","status":"publish","type":"post","link":"https:\/\/orange-autoparts.com\/de\/how-to-produce-ignition-coils\/","title":{"rendered":"How to produce ignition coils?"},"content":{"rendered":"<p class=\"wp-block-paragraph\"><strong>The manufacturing process of the ignition coil contain 15 steps, please see the process diagram below.<\/strong><\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"985\" height=\"646\" src=\"https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil.png\" alt=\"Produce process for Ignition coil\" class=\"wp-image-18519\" srcset=\"https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil.png 985w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil-300x197.png 300w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil-768x504.png 768w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil-600x394.png 600w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Produce-process-for-Ignition-coil-64x42.png 64w\" sizes=\"auto, (max-width: 985px) 100vw, 985px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>The most important include 4 key processes.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>1. Incoming factory inspection<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">1.1. Enameled wire detection enameled wire, enameled round wire product standards; GB6109-90 series standards:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">a) The surface (appearance) of the enameled wire should be smooth, uniform in color, free of particles, oxidation, hair, yin and yang surfaces, black spots, peeling paint and other defects that affect performance. There are many factors that affect the surface by pressing the line and retracting freely. It is related to factors such as raw materials, paint, equipment, technology, and the environment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">b) Size detection of enameled round wire, including: external dimension (outer diameter) D<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Conductor diameter: d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Conductor deviation: \u25b3d<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Circularity of the conductor: f<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The thickness of the paint film: t<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">1.2. Epoxy testing<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">a) Under the temperature of -60 degrees and 140 degrees for 30 minutes, observe whether the epoxy resin is cracked;<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">b) Insulation test: It is found that the resin is poured into the iron can, placed in the oven to simulate the heating of the customer&#8217;s workpiece, and the change of resistance is measured at the same time, and the resistance of different materials at different times, different temperatures, and different reaction conditions can also be compared. Variety.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>2. Coil continuity test<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Use a multimeter to check whether the primary and secondary coils are open.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>3. High temperature vacuum encapsulation<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Under high temperature conditions, vacuum the ignition coil to encapsulate epoxy resin<\/p>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"1000\" height=\"438\" src=\"https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection.png\" alt=\"Finished product inspection\" class=\"wp-image-18517\" srcset=\"https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection.png 1000w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection-300x131.png 300w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection-768x336.png 768w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection-600x263.png 600w, https:\/\/orange-autoparts.com\/wp-content\/uploads\/2022\/03\/Finished-product-inspection-64x28.png 64w\" sizes=\"auto, (max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>4. Finished product inspection<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The performance of the ignition coil can be tested on the universal test bench, and the performance of the ignition coil can be judged mainly by measuring the flashover gap.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Only by strictly controlling the quality in above processes, can we produce qualified ignition coils.<\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><em><a href=\"https:\/\/orange-autoparts.com\/de\/ignition-coil-failure-phenomenon-and-practical-inspection-methods\/\"><strong>Ph\u00e4nomen des Z\u00fcndspulenausfalls und praktische Pr\u00fcfmethoden<\/strong><\/a><\/em><br><em><strong><a href=\"https:\/\/orange-autoparts.com\/de\/how-to-remove-and-install-the-ignition-coil-by-yourself\/\">Wie kann ich die Z\u00fcndspule selbst aus- und einbauen?<\/a><\/strong><\/em><br><strong><em><a href=\"https:\/\/orange-autoparts.com\/de\/simple-and-practical-ignition-coil-detection-method\/\">Einfache und praktische Methode zur Z\u00fcndspulenerkennung<\/a><\/em><\/strong><br><strong><em><a href=\"https:\/\/orange-autoparts.com\/de\/how-ignition-coils-work\/\">Funktionsweise von Z\u00fcndspulen<\/a><\/em><\/strong><br><strong><em><a href=\"https:\/\/orange-autoparts.com\/de\/the-structure-of-the-ignition-coil\/\">Der Aufbau der Z\u00fcndspule<\/a><\/em><\/strong><br><strong><em><a href=\"https:\/\/orange-autoparts.com\/de\/mussen-wir-die-originale-zundspule-verwenden\/\">M\u00fcssen wir die Originalz\u00fcndspule verwenden?<\/a><\/em><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><a href=\"https:\/\/orange-autoparts.com\/de\/\">WWW.ORANGE-AUTOPARTS.COM<\/a><\/p>","protected":false},"excerpt":{"rendered":"<p>The manufacturing process of the ignition coil contain 15 steps, please see the process diagram below. The most important include 4 key processes. 1. Incoming factory inspection 1.1. Enameled wire detection enameled wire, enameled round wire product standards; GB6109-90 series standards: a) The surface (appearance) of the enameled wire should be smooth, uniform in color,<br \/><a class=\"more-link\" href=\"https:\/\/orange-autoparts.com\/de\/how-to-produce-ignition-coils\/\"><br \/>\n        Read More<span class=\"screen-reader-text\"> &#8220;How to produce ignition coils?&#8221;<\/span><\/a><\/p>","protected":false},"author":1,"featured_media":18518,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_themeisle_gutenberg_block_has_review":false,"footnotes":""},"categories":[182],"tags":[],"class_list":["post-18516","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-info","badges-style-3"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v19.13 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\r\n<title>How to produce ignition coils? | Orange Auto Parts<\/title>\r\n<meta name=\"description\" content=\"The manufacturing process of the ignition coil has as many as 15 processes,the most important are 4 key processes.\" \/>\r\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\r\n<link rel=\"canonical\" href=\"https:\/\/orange-autoparts.com\/de\/how-to-produce-ignition-coils\/\" \/>\r\n<meta property=\"og:locale\" content=\"de_DE\" \/>\r\n<meta property=\"og:type\" content=\"article\" \/>\r\n<meta property=\"og:title\" content=\"How to produce ignition coils? 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